From "manufacturing" to "intelligent manufacturing"
The government work report puts forward for the first time "Made in China 2025", adheres to the basic policy of "innovation driven, quality first, green development, structural optimization, and talent-oriented" to achieve the strategic goal of a manufacturing power through three steps. Since then, "Made in China 2025" has been one of the hot vocabularies throughout the work and deployment of the State Council, and it has also been a must in the two sessions in recent years.
Manufacturing in China is shifting to smart manufacturing and moving toward mid-to-high end. The 2018 government work report clearly pointed out that “accelerate the application of big data, cloud computing, and the Internet of Things” and “focus on the development of smart manufacturing”.
Many companies that implement MES have already tasted the benefits brought by the improvement of production traceability. MES (Manufacturing Execution System) has begun to be paid attention to by more companies. The promotion and application of MES has become one of the important tasks of manufacturing information engineering. , Has a good development prospect.
The important role of MES
The MES system is an information management system for the industrial production and manufacturing executive level of the workshop. It is the middle level of the entire enterprise’s information construction. For the information interaction with the upper and lower levels of the enterprise, it serves as a bridge between the previous and the next. It is for production planning and execution. The uploading and issuing of production orders and production benefits plays an important role.
In terms of process control: MES manages the entire production process of the production order, and through real-time monitoring of all emergencies in the production process, it automatically corrects errors in the production process or provides decision support to achieve production scheduling requirements; When the plan deviates too much, timely feedback the relevant personnel to make them take corresponding measures.
In terms of task dispatch: After the production plan is completed, MES automatically generates a task dispatch order, and formulates and optimizes the specific production process and the detailed operation sequence of each equipment according to the changes in the actual processing capacity of the production equipment; in order to improve production flexibility, production Tasks are dynamically allocated on-site according to the specific conditions of production execution and equipment conditions, combined with resource allocation.
In terms of quality management: MES tracks the entire production process from raw materials entering the factory to finished products warehousing, and real-time collection of product raw materials, production equipment, operators, process batches and other data to provide a basis for product use, improved design and quality control; Determine product problems according to the test results and provide corresponding decision support.
In terms of data collection: MES adopts different data collection methods according to different data, application scenarios, personnel capabilities, equipment investment, etc., to obtain real-time data of various processes, equipment, materials, products, and statistics and analysis into other systems and management Information needed by the person.
System composition
1. On-site industrial panel computer (used for on-site data collection);
2. Barcode scanner (used for on-site operation and barcode scanning);
3. Network (wired and wireless);
4. Barcode printer (used for barcode label printing and nameplate printing);
5. Industrial computer computer and PLC bus connection cables, sensors, etc.;
6. Electronic billboard;
7. MES server;
System Requirements
1. Requires easy installation in different environments, PC-based internal SAP system and company integrated network;
2. The equipment must be durable, waterproof and anti-vibration;
3. The whole machine is required to work stably for 365 days*24H, with low failure rate;
4. Rich interfaces can realize real-time collection of running status and reliable data transmission;
5. The touch is sensitive and easy to operate.
Anrecson recommended products
Product advantages:
a) The system is stable, anti-seismic and shock-resistant, and has a long mean time between failures;
b) Efficient transmission rate, convenient installation and disassembly;
c) The whole machine has a compact structure and a fanless low power consumption structure;
d) Rich interfaces can realize real-time collection of operating status and reliable data transmission;
e) Board-mounted memory, no cable design, anti-vibration, high stability.
